Moving and Completing Assemblies

Assemblies can be moved from one operation and intraoperation step to another, and backward and forward within the routing.

Additional Information: The Work in Process Move Transaction parameter, Allow Creation of New Operations, is not supported in MES for Discrete Manufacturing. This parameter enables you to add a job operation during a move transaction. For MES for Discrete Manufacturing transactions, the functionality works as if the parameter is not enabled.

See: Move Transactions Process Diagram

Express Moves

Express moves enable you to move the quantity in one action, defaulting all required values. It also provides a way to move several job operations in one transaction. For express move options:

arrow icon   To perform express moves on job operations:

  1. Navigate to the Dispatch List page.

  2. Select the job operation record you want to complete. You can select multiple records.

  3. In the Express Move Quantity columns, enter a value in the Complete field.

  4. If there is a quantity to scrap, enter a value in the Scrap field.

  5. Select Express Move to complete your transaction.

Labor Skills Validation

Labor skills validation is used to certify the qualifications and required competencies needed to perform assigned manufacturing activities. This help you meet International Organization for Standardization (ISO) 9000 requirements, preventing potential errors and issues during job transactions. Regulatory requirements for specific industries may mandate companies to execute and document employee competencies. The labor skills validation process includes:

The setup for labor skills validation is integrated with other Oracle applications including Human Resources Management Systems, Bills of Material, Work in Process, and E-Records. This includes:

See: Operator Skills Validation

Quality Display Modes

There are several methods for entering collection plan data in the Quality Plans region of the MES move transaction pages. You can:

You have the option to enter the results for any plan by navigating directly to the Quality Workbench.

Device Integration

Device integration provides the ability to capture data directly into the application using programmable logic controller devices. In MES for Discrete Manufacturing, you can move collection plan transactions directly from the move transaction pages into the Quality Workbench.

See:

Parent-Child Collection Plans

Entering Quality Results

Device Integration Setup

Creating Collection Plans

Defining Collection Plan Elements

Moving Assemblies

arrow icon   To move assemblies through job operations:

  1. Navigate to the Move Assembly: Transaction page.

    This page displays job information including job number and description, operator, and assembly number and description.

  2. You have the choice to select Finish to save your record using the values displayed on this page. You can also change the defaulted values before saving the record.

  3. Enable the Overcomplete Assembly check box if the transaction quantity is greater than the job quantity. See: Assembly Over-Completions and Over-Moves

  4. In the From Operation region, select values in the From Operation Step, To Operation Sequence, and To Operation Step fields.

    Depending on how the following parameters are set, certain fields display in this region:

    See: MES Administrator

  5. In the Transaction region, select a value in the Move Quantity field. Optionally, you can enter a transaction Reason, Reference, and descriptive text in the Note region.

    Notes can be updated, see: Updating Job Notes

    Note: The Move Option parameter enables you to combine a move transaction with scrap or reject transactions.

  6. If you have a quantity to scrap, enter a value in the Scrap Quantity field.

  7. When a value is entered in the Scrap Quantity field, the fields for Scrap Operation Sequence, Scrap Account Alias, and Scrap Account Number display. Enter the applicable values in these fields.

  8. If a customized descriptive flexfield is used in your environment, the Additional Information region displays. Enter your information in this region. If you are not using customized information, this region does not appear.

  9. Select Finish to complete your move transaction, or select Continue to enter information about manual resources and quality plans.

    On the Move Assembly: Detail page, the specifics of the data entered on the Move Assembly: Transaction page display in the Transaction Detail region.

  10. In the Manual Resources region, you have the option to add machine resources by selecting Retrieve Non-Labor Resources - or individually adding records.

  11. Quality collection plan information displays in the Quality Plans region. Several different modes may appear, For collection plans with a parent-child relationship only, the Quality Plans region displays fields for Plan Name, Information, Mandatory flag, Completed status, and Attachments. Select Add Child Data to navigate to the Enter Quality Results page in Oracle Quality.

    See: Quality Display Modes

    The Enter Results page on the Quality Workbench appears for entering quality data. See: Entering Quality Results

    After quality data is entered, the transaction page is refreshed with the updated information. You have the option to duplicate, update, or delete these records.

  12. If single level plans exist, enter quality results directly in the MES transaction pages . Select information in the following fields: Inspection Resolution, Quantity Defects, Subinventory and Locator, and Remarks.

    If applicable parent and child relationships plans also exist, the Parent-Child Entry Mode button is enabled to access the Quality Workbench. If you choose to enter data in the parent-child mode, you cannot return to the inline mode. However, you can enter data first in the inline region, and then navigate to the parent-child region.

  13. Oracle Applications also provides the ability to enter collection plan transactions using integrated devices. Scan your data into the fields for Defect Code, Quantity Defect, Date, and Comments.

    If applicable parent and child relationships plans also exist, the Parent-Child Entry Mode button is enabled to access the Quality Workbench.

  14. Use the Backflush Components region to manually backflush components under lot and serial control. Search for preassigned assembly component serial numbers in the Serial Number field. Select Add to populate the component transaction table with the information from the serial number record.

    If lot and serial information is required, the status column displays X. Edit this list by enabling or disabling the Select field for applicable components. See:

    Overview of Backflush Transactions

    Backflush Transactions

    Backflushing Pull Components

  15. For component lot and serial number assignments - select applicable values in the Subinventory, Locator, Revision, and Lot fields:

  16. Select Finish to save your work.

Completing Assemblies

You complete job assemblies into inventory using both the Move Assembly and Complete Assembly pages. In cases where your production process may yield more assemblies, you have the ability to overcomplete assemblies into inventory.

arrow icon   To complete an assembly:

  1. Navigate to the Complete Assembly: Transaction page.

    This page displays job information including job number and description, operator, assembly number, and description.

  2. Enable the Overcomplete Assembly check box if the completions transaction quantity is greater than the job quantity.

    See:Assembly Over-completions, and Completing and Returning Assemblies

  3. Select Finish to use the defaults displayed to create a completion transaction. Or select values for fields displayed on this page for this completion transaction.

  4. In the Transaction region, you can select applicable values for the following fields:

    Notes can be updated, see: Updating Job Notes

  5. If a customized descriptive flexfield is used in your environment, the Additional Information region displays. Enter your information in this region. If you are not using customized information, this region does not appear.

  6. Select Finish to complete this transaction, or select Continue to enter information for quality plans, component backflush, and lot and serial assignments.

  7. In the Manual Resources region, you have the option to add machine resources by selecting Retrieve Non-Labor Resources - or individually adding records.

  8. Quality collection plan information displays in the Quality Plans region. Several different modes may appear, For collection plans with a parent-child relationship only, the Quality Plans region displays fields for Plan Name, Information, Mandatory flag, Completed status, and Attachments. Select Add Child Data to navigate to the Enter Quality Results page in Oracle Quality.

    See: Quality Display Modes

    The Enter Results page on the Quality Workbench appears for entering quality data. See: Entering Quality Results

    After quality data is entered, the transaction page is refreshed with the updated information. You have the option to duplicate, update, or delete these records.

  9. If single level plans exist, enter quality results directly in the MES transaction pages . Select information in the following fields: Inspection Resolution, Quantity Defects, Subinvenvory and Locator, and Remarks.

    If applicable parent and child relationships plans also exist, the Parent-Child Entry Mode button is enabled to access the Quality Workbench. If you choose to enter data in the parent-child mode, you cannot return to the inline mode. However, you can enter data first in the inline region, and then navigate to the parent-child region.

  10. Oracle Applications also provides the ability to enter collection plan transactions using integrated devices. Scan your data into the fields for Defect Code, Quantity Defect, Date, and Comments.

    If applicable parent and child relationships plans also exist, the Parent-Child Entry Mode button is enabled to access the Quality Workbench.

  11. Use the Backflush Components region to manually backflush components under lot and serial control. Search for preassigned assembly serial numbers in the Serial Number field. Select Add to populate the component transaction table with the information from the serial number record.

    If lot and serial information is required, the status column displays X. Edit this list by enabling or disabling the Select field for applicable components. See:

    Overview of Backflush Transactions

    Backflush Transactions

    Backflushing Pull Components

  12. For component lot and serial number assignments - select applicable values in the Subinventory, Locator, Revision, and Lot fields:

  13. Select Finish to save your work.

Rejecting and Scrapping Assemblies

You can reject or scrap, and then disposition assemblies that do not meet standards. The reject and scrap process isolates problem assemblies. When it is possible to rework defective assemblies, they can be returned to their routing operation.

arrow icon   To reject or scrap assemblies:

  1. Navigate to the Reject Assembly: Transaction page for assemblies you want to reject.

    Or navigate to the Scrap Assembly: Transaction page for assemblies you want to scrap.

    Both pages display job information including job number and description, operator, and assembly number and description.

  2. Enable the Overcomplete Assembly check box if the transaction quantity is greater than the job quantity.

  3. Select Finish to use the defaults displayed to create a reject or scrap transaction. Or, select Continue to add information needed to create this transaction.

  4. In the From Operation region, select the originating interoperation step you are rejecting or scrapping assemblies.

    In the To Operation region, select the destination operation sequence you are moving the assemblies.

  5. In the To Operation region, select the destination operation sequence for rejecting or scrapping the assemblies.

  6. In the Transaction region, select applicable quantities in the Unit of Measure and Quantity fields. Optionally, you can enter a transaction Reason, Reference, and descriptive text in the Note region.

    Notes can be updated, see: Updating Job Notes

  7. If a customized descriptive flexfield is used in your environment, you have the option to enter the value in the Additional Information region.

  8. Select Finish to complete your reject or scrap transaction, or select Continue to enter information about manual resources and quality plans.

  9. On the Detail page, in the Manual Resources region, you have the option to add machine resources by selecting Retrieve Non-Labor Resources.

    For any applicable machine resources, this region populates the fields for Operation Sequence, Resource, Instance, Start Time.

  10. Quality collection plan information displays in the Quality Plans region. Several different modes may appear, For collection plans with a parent-child relationship only, the Quality Plans region displays fields for Plan Name, Information, Mandatory flag, Completed status, and Attachments. Select Add Child Data to navigate to the Enter Quality Results page in Oracle Quality.

    See: Quality Display Modes

    The Enter Results page on the Quality Workbench appears for entering quality data. See: Entering Quality Results

    After quality data is entered, the transaction page is refreshed with the updated information. You have the option to duplicate, update, or delete these records.

  11. If single level plans exist, enter quality results directly in the MES transaction pages . Select information in the following fields: Inspection Resolution, Quantity Defects, Subinvenvory and Locator, and Remarks.

    If applicable parent and child relationships plans also exist, the Parent-Child Entry Mode button is enabled to access the Quality Workbench. If you choose to enter data in the parent-child mode, you cannot return to the inline mode. However, you can enter data first in the inline region, and then navigate to the parent-child region.

  12. Oracle Applications also provides the ability to enter collection plan transactions using integrated devices. Scan your data into the fields for Defect Code, Quantity Defect, Date, and Comments.

    If applicable parent and child relationships plans also exist, the Parent-Child Entry Mode button is enabled to access the Quality Workbench.

  13. Use the Backflush Components region to manually backflush components under lot and serial control. Search for preassigned assembly serial numbers in the Serial Number field. Select Add to populate the component transaction table with the information from the serial number record.

    If lot and serial information is required, the status column displays X. Edit this list by enabling or disabling the Select field for applicable components. See:

    Overview of Backflush Transactions

    Backflush Transactions

    Backflushing Pull Components

  14. For component lot and serial number assignments - select applicable values in the Subinventory, Locator, Revision, and Lot fields:

  15. Select Finish to save your work.

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