Component Availability Management enables production schedulers to react to unplanned component shortage situations and make adjustments. You can take stock of open component requirements of work orders at a point of time, and set up the system to order production of jobs in a specified priority sequence. The Components Availability region provides both a job and a component view.
Job View
The Job View shows components available or required in relationship to the work order details, and is visible on either a single table view by allocation order or in the following regions:
Unreleased Fully Allocated Jobs
Unreleased Partially Allocated and Unallocated Jobs
In Process Jobs
Jobs are marked as either having all components available or having component shortages.
Job inclusion criteria enables production schedulers to review open component requirements and take actions such as releasing work orders that have all components available; or canceling, putting on hold, or changing resources of work orders.
Forced allocation provides the ability for component requirements for a job to be exchanged or deallocated. Components can be deallocated from some jobs and allocated to others starting with the top most priority, using on-hand balances of the components.
Component View
The Component View shows information on component buyer, quantities, and subinventory.
Component Availability Calculations
Use the Component Availability Calculations parameter to define components and allocations. For each organization and calculation level record, you can define the following settings:
Job Priority Rules sets chronological priority order of job operation components considered for allocation.
Job Inclusion Criteria determines which jobs are considered in the component availability calculation.
Component Inclusion Criteria determines which components are considered with various options for the component availability calculation.
Forced Allocation Rules determines which allocated jobs would be exempted from deallocation.
Select Launch Component Availability Calculations to generate data using the Component Shortage Calculation concurrent request. This program calculates and lists the job operations based on the setup for component availability calculations.
Navigate to the Component Availability page and select the Job View tabbed region.
You have the option to view the information in a categorized or single view. The Single View table displays all work order records in a table by allocation order.
The Categorized View table displays three regions including:
Unreleased Fully Allocated Jobs
Unreleased Partially Allocated and Unallocated Jobs
In Process Jobs
Use the Filter Options region to restrict the data displayed by selecting values in the following fields:
Assembly
Status
Job
Start Date From and To
All Components Available
Demand Class
Schedule Group
Build Sequence
Base Assembly
Planner
Customer
Sales Order
Ship Date From and To
Project Number
Task Number
Select Go.
The results of your query appear in the three regions.
In the categorized view, depending on the region, job information appears in a table in the following fields:
Details
Job number
Job Status
Assembly number
Planner
Buyer
Quantity Start and Completed numbers
Unit of Measure
Start Date
Customer
Number of Components: Total and With Shortage
All Components Available flag
Allocation: Order and Actions
Select a Job link record to navigate to the details page for a particular work order, see: Viewing Job Details
Select the Customer name link to view sales order summary information.
In the Actions column, select the drop-down arrow to choose one of the following actions, depending on the region:
Unreleased Fully Allocated Jobs region: Unallocate
Unreleased Partially Allocated region: Force Allocate
Select Details to show the listing of components by Operation Sequence. The information appears in the following fields:
Operation Sequence
Component
Supply Subinventory
Date Required
On Hold
Projected Availability
Open Quantity
Shortage
Unit of Measure
Available
Expected Supply
Select the Component link to navigate to the Component View tabbed region showing all the work orders using this component.
See: Component View
Select the Expected Supplies icon to show a summary of the quantity and dates of the component ordered.
Review and select the relevant records, and select appropriate tasks for specific work orders in the Actions box.
Select Add Notes to navigate to the Update Note page to enter job information details. See: Updating Job Notes
Other choices depending on if the job meets the appropriate criteria are:
Cancel Job
Put Job On Hold
Release Job
Unrelease Job
After you select the action, select Go.
You have the option to select records in the tables and select Export. This action will save or open the details as a comma separated values file (.csv) for a spreadsheet.
Select Switch to Single View Table to view all work order records in a table by allocation order.
Use the Filter Options region to restrict the data displayed by selecting values and selecting Go.
In the single view, information appears in a table in the following fields:
Details
Job number
Job Status
Assembly number
Planner
Quantity: Start and Completed values
Unit of Measure
Completion Date
Customer
Number of Components: Total and With Shortage
All Components Available flag
This view enables you to select records and perform actions. Select appropriate records, and in the Select and field, choose one of the following actions relevant to your component availability situations:
Add Note
Cancel Job
Put Job On Hold
Release Job
Unrelease Job
Navigate to the Component Availability page and select the Component View tabbed region.
Use the Filter Options region to restrict the data displayed by selecting values.
There are two sections in the Filter Options region, select search criteria in the following fields:
Show Components with
Component
Supply Type
Date Required From and To
Buyer
Category
Component Available
Subinventory
Locator
Show Components of Jobs with
Assembly
Status
Job
Start Date From and To
Completion Date From and To
Demand Class
Schedule Group
Build Sequence
Planner
Customer
Sales Order
Ship Date From and To
Project Number
Task Number
Select go to show the results of your search.
Information appears in the following columns:
Component
Buyer
Subinventory
On Hand
Open Quantity
Shortage
Unit of Measure
Expected Supplies
You have the option to select records and choose Export. This action will save or open the details as a comma separated values file (.csv) for a spreadsheet.
Select Details to show the listing of all jobs requiring a specific component. The information appears in the following fields:
Select the Expected Supplies icon to view a dialog window showing any orders for components.